Carved Flannel Blanket Manufacturing & Wholesale
Textured Fabric Solutions for Retailers and Private Label Brands
Songqiao Textile manufactures Carved Flannel Blankets for importers, retail chains, and e-commerce sellers.With 15 years of focused production, our 10,000-square-meter facility maintains a monthly output of 200,000 units. We supply stable, high-volume inventory to 50+ retail brands globally, specializing in products that require precise 3D surface textures and reliable lead times.
What Is a Carved Flannel Blanket?
A Carved Flannel Blanket uses mechanical embossing to create a 3D high-low texture on the fabric surface.
Unlike standard flat-printed flannel, this process creates a structural, dimensional pattern that remains visible after multiple washes. For retailers, this texture provides an immediate visual differentiator on the shelf or product listing, increasing the item's perceived retail value.
Key Advantages for Your Inventory:
Dimensional Surface
Distinct 3D textures.
Visual Impact
High-end retail aesthetic.
Market Differentiation
Stands out against generic flat blankets.
High-Margin Potential
Suitable for premium or seasonal collections.
Product Technical Specifications
|
Parameter |
Specification Detail |
|
Material Composition |
100% Polyester Microfiber (A-grade) |
|
Fabric Weight (GSM) |
200 GSM – 350 GSM (Customizable) |
|
Common Sizes |
50"x60", 60"x80", 90"x90", or Custom |
|
Texture Depth |
1.5mm – 3mm (Variable by Pattern) |
|
Edge Finish |
Overlock stitching or Hemmed edge |
|
Colorfastness |
Grade 4.0 or higher (ISO 105-C06) |
|
Shrinkage Rate |
< 3% after 5 cycles of washing |
|
Certification |
Oeko-Tex Standard 100, BSCI, ISO 9001 |
Technical Features
3D Carving Accuracy
We operate specialized embossing machinery to achieve:
Sharp, consistent geometric, floral, or custom brand logos.
Depth consistency across the entire fabric width, ensuring no pattern fading or uneven surfacing.
Fabric Specifications
We process premium polyester microfiber to meet standard retail requirements:
Hand Feel: Brushed for maximum softness.
Performance: Lightweight, machine washable, and fade-resistant.
Custom GSM: We adjust fabric density (GSM) based on your specific seasonal or climate requirements (Spring/Summer vs. Winter markets).
Durability Standards
We monitor the stability of the texture during the manufacturing process:
Pattern Retention: The carved texture is heat-set to ensure it does not flatten after machine washing.
Stitching: Industrial-grade reinforced stitching on all edges to prevent fraying.
Custom Manufacturing Services
Tailored Production for Retailers
We provide full technical support for your product development:
Pattern Development
Submit your artwork or CAD files; we convert them into embossed mold designs.
01
Size Scaling
From throw-size (50"x60") to King, or custom dimensions for specific markets.
02
GSM Adjustment
We calibrate fabric thickness to your target retail price point.
03
Color Matching
Pantone-referenced color lab dipping for branding consistency.
04
Retail-Ready Packaging
Full-service private labeling, including custom-branded belly bands, inserts, and master carton markings.
05
Commercial Applications
Our blankets are engineered for high-turnover retail environments:
Physical Retail
Ideal for displays where tactile, 3D products attract shoppers.
E-commerce/Amazon
High-value product photography performance, reducing return rates by providing clear, premium-looking product imagery.
Gifting/Seasonal
Used by brands for holiday (Christmas) or seasonal collections where texture signifies quality.
Manufacturing & Quality Control
We manage the full supply chain to ensure product consistency:
Raw Material Sourcing
100% inspection of incoming polyester fibers to confirm softness and grade.
Production Monitoring
Real-time QC on the carving line to maintain pattern alignment.
Final QC
Physical inspection of every batch for dimensions, stitch strength, and surface finish before container loading.
Certification
Full compliance with Oeko-Tex Standard 100 protocols.
Carved vs. Printed Flannel
|
Feature |
Carved (Embossed) |
Printed |
|
Surface |
3D Texture (Raised/Recessed) |
Flat Surface |
|
Tactile |
Dimensional/Textured |
Smooth |
|
Retail Positioning |
Mid-to-High / Giftable |
Mass/Budget |
|
Value Perception |
Premium |
Standard |
FAQ
Shaoxing Songqiao Textile Co., Ltd. is one of the most professional carved flannel blanket manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to wholesale customized carved flannel blanket at competitive price from our factory.
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